From df21f8ca350fe0336e2bf25aa3e7c4239eea516b Mon Sep 17 00:00:00 2001 From: Ava Hurst Date: Tue, 9 Sep 2025 18:02:27 +0200 Subject: [PATCH 1/3] Modified trouble shooting steps to be relevant for the new MK4S and Core One --- 3dprinter.md | 109 ++++++++++++++++++++++++--------------------------- 1 file changed, 51 insertions(+), 58 deletions(-) diff --git a/3dprinter.md b/3dprinter.md index 95801cf..d6a6255 100644 --- a/3dprinter.md +++ b/3dprinter.md @@ -1,9 +1,9 @@ -[Main](README.md) | [Access](access.md) | [Equipment List](equipment.md) | ------------------------- +## [Main](README.md) | [Access](access.md) | [Equipment List](equipment.md) | + [Makerspace website](https://codeuniversity.github.io/makerspace/) | [Makerspace github repo](https://github.com/codeuniversity/makerspace/) | [Makerspace Slack channel](https://codeuniversity.slack.com/archives/C011CN2SMFY) ------------------------- +--- # Prusa MK4s and Core One 3D printers @@ -13,17 +13,17 @@ These are fast, modern high quality, reliable machinesthat deliver great perform Join one of our Introduction to 3D printing workshops to get started if 3D printing is new for you. You can find these listed in the Learning Platform Events [https://app.code.berlin/events/eventSeries?](https://app.code.berlin/events/eventSeries?) -You can find material on the Prusa Website about the MK4 and the Core One [https://help.prusa3d.com/tag/mk4](https://help.prusa3d.com/tag/mk4) +You can find material on the Prusa Website about the MK4S and the Core One [https://help.prusa3d.com/tag/mk4](https://help.prusa3d.com/tag/mk4) [https://help.prusa3d.com/product/core-one](https://help.prusa3d.com/product/core-one) -Please download and read the Prusa introduction manual for safe and reliable printer operation - [https://help.prusa3d.com/downloads/mk3/handbook](https://help.prusa3d.com/downloads/mk4/handbook) +Please download and read the Prusa introduction manual for safe and reliable printer operation +[https://help.prusa3d.com/downloads/mk3/handbook](https://help.prusa3d.com/downloads/mk4/handbook) - The MK4 and Core One printers are very similar sharing the same electronics, motors and printhead. Their speed and quality is comparable though the CORE One has a tempearature controlled printing chamber that allows heat control when printing more complex engineering filemanets such as ABS and Nylon. +The MK4 and Core One printers are very similar sharing the same electronics, motors and printhead. Their speed and quality is comparable though the CORE One has a tempearature controlled printing chamber that allows heat control when printing more complex engineering filemanets such as ABS, ASA and Nylon. -*adapted from Prusa forum induction* +_adapted from Prusa forum induction_ -The PRUSA MK4S and Core one are very nice machines, and you will find that it is a reliable machine with great print quality. There are thousands of users who use this machine as a workhorse, and you can too. +The PRUSA MK4S and Core one are very nice machines, and you will find that they are reliable machines with great print quality. There are thousands of users who use this machine as a workhorse, and you can too. That said, there is a learning curve and people make mistakes. If you are expecting this to be as easy as an inkjet or laser printer, it is not, but it can become that routine once you get over the learning curve. @@ -31,84 +31,77 @@ This is a collection things most discussed on this forum as a reference for some These hints/step are not to be used instead of thinking. Think about the problem/steps and make sure they make sense to you. This collection is provided in good faith, but you are responsible for your machine. Electricity and heat can hurt you or the machine. Make sure you are comfortable with the steps and your knowledge before jumping in. - Please watch the introduction video here - [https://youtu.be/JqH41K2vq0g?feature=shared](https://youtu.be/JqH41K2vq0g?feature=shared) +Please watch the introduction video here (Although this is a guide for a much older printer, the overall steps are similar and should give you a good idea of the process of 3D printing) +[https://youtu.be/JqH41K2vq0g?feature=shared](https://youtu.be/JqH41K2vq0g?feature=shared) +![overview of Prusa 3d Printer](prusa3dprinter.png) -![overview of Prusa 3d Printer](prusa3dprinter.png -) ## Trouble Shooting ### General advice. -1. The first layer is ALL important. Get it right first. See steps listed above. This will prevent a lot of frustration. + +1. The first layer is ALL important. Get it right first. See steps listed below. This will prevent a lot of frustration. 2. Print something from the SD card that came with the printer. If it prints fine, and things you slice don’t then you have a slicer issue. If they don’t you have a hardware issue. 3. Determine if the issue is persistent or intermittent. Try to localize the conditions that cause it. This is the fastest way to get to an answer. 4. Start simple before getting advanced. This is true for material choice, model choice, adding the MMU upgrade. Print comes loose from the bed during print, causing either spaghetti or a plastic tumor to grow on your extruder. **Common causes:** -1. Poor Z Height setting (see above). -2. Print bed is not clean (see above). -3. Extruder cable knocked the print off the bed (see above). -4. Model has small footprint on the bed. Add BRIM in your slicer if the model has a flat bottom, and/or a RAFT if it has a curved bottom. -5. A part of the print has “curled” up and caught on the nozzle or PINDA sensor. Look at supports in the slicer, increase bed temperature, use an enclosure to keep the part warmer and reduce drafts. + +1. Print surface is unclean. Use provided alcohol wipes to remove any finger oil or debris. +2. Model has small footprint on the bed. Add BRIM in your slicer if the model has a flat bottom, and/or a RAFT if it has a curved bottom. +3. A part of the print has “curled” up and caught on the nozzle. Add a BRIM in your slicer if the model has sharp corners to prvent them from lifting. Extruder stops extruding filament. (Works for a while then stops) **Common causes:** -1. Tension on the extruder springs is set wrong (see above). -2. Filament spool is not free to turn creating intermittent friction or binding. (Or filament is not wound well on the roll). Fix filament holder. Consider alternate designs on Thingiverse. -3. The extruder “Hobb-Goblin” pulley is dirty and debris is following the filament into the extruder. -4. The extruder “Hobb-Goblin” pulley is warn and is no longer grabbing the filament. -5. The extruder cooling fan (that cools the heat-break) is not keeping the heat-break below the filament melting temperature so it is melting and causing a clog. If in an enclosure, open the door. Verify the fan is running. -6. Intermittent (or broken) connection in the cable bundle for the extruder stepper (not stepping), cooling fan (not cool enough) or thermistor (causing the printer to think the temperature is cooler than it is, causing it to increase temperature beyond the range of the filament). Intermittent comes and goes as the cable flexes at different Z values. -7. Bad temperature for the filament. -8. Set screw on the extruder “Hobb-Goblin” pulley has come loose allowing the pulley to spin independently of the extruder stepper motor. -9. Set screw on the extruder thermistor is loose, creating a poor temperature reading of the heat block (see 6). -10. Poor quality on the filament diameter. Measure it with a caliper over a short span. Try a different spool. + +1. Filament spool is not free to turn creating intermittent friction or binding. (Or filament is not wound well on the roll). Fix filament holder. +2. The nozzle has been clogged with debris. Try unloading and reloading the fillament before manually purging filament. +3. Bad temperature for the filament. +4. Poor quality on the filament diameter. Measure it with a caliper over a short span. Try a different spool. Bad surface quality on the final prints. **Common causes:** -1. Temperature swings. Do the two PID calibrations in the menu. (See above). (Some disagree.) -2. Loose belts (see above). -3. Linear axis (X and Y) bearings are binding or jerky (technical term). Check assembly, consider lubricant. -4. Wobbly Z axis or wobbly extruder casing. -5. Belts are rubbing on the pulley. This creates a periodic “bump” that takes the shape of vertical lines on the print. -6. Slicer settings. (A topic unto itself). Try different temperatures, retraction, cooling fan, etc. -7. Poor quality on the filament diameter. Measure it with a caliper over a short span. Try a different spool. + +1. Loose belts, report to makerspace channel. +2. Linear axis (X and Y) bearings are binding or jerky (technical term). report to makerspace channel. +3. "Wet" filament creating blobs and bubbles when printing. Dry filament in filament dryer for a few hours or try different filament. +4. Slicer settings. (A topic unto itself). Try different profile, temperatures, retraction, cooling fan, etc. +5. Poor quality on the filament diameter. Measure it with a caliper over a short span. Try a different spool. Print suddenly shifts in X or Y and keeps printing. **Common causes:** -1. Loose belts. (see above). -2. Extruder cable hit the print. (see above). -3. Stepper motor not secured properly. -4. Curled print hits the nozzle or PINDA sensor. -5. Bad wiring to steppers, or steppers overheating (rare), or power issues (use an UPS). -6. Binding on the axis - bearings non clean/parallel, failing or not secured properly (zip tie) to the carriage. -7. Cat, kid, or ghost bumped the extruder while printing. Punish offending party. -Heated bed struggles to keep up with hotter bed temperatures. -1. There is a potentiometer on the power supply. It comes set around 11.5V. People have reported success with increasing that to 12V to 12.5V. There is some controversy to this, read the forum for details. +1. Print came loose from the print bed (see above). +2. Loose belts, report to makerspace channel. +3. Stepper motor not secured properly, report to makerspace channel. +4. Curled print hits the nozzle or PINDA sensor. +5. Binding on the axis - bearings non clean/parallel, report to makerspace. +6. Cat, kid, or ghost bumped the extruder while printing. Punish offending party. ## Software There are 1000’s of free and pay tools out there for creating your models, slicing them, and so forth. This is really not the forum for that detailed a discussion, but here are some common ones so you can research them yourself. -### Slicers -* Convert .stl files (models) into .gcode commands for your printer. These can make a HUGE difference in your print quality. Most have 100s of settings and thus a learning curve, but the knowledge of the control is worth it. -* Common ones are: [Slic3r (use Prusa one)](https://www.prusa3d.com/page/prusaslicer_424/), KISS, Cura, Simplify3D (S3D) [Guide to slic3r]( http://www.instructables.com/id/Guide-to-Slic3r/) -* There are many Prusa Slicer introduction videos - here is a reasonable one [https://www.youtube.com/watch?v=_kIqMPNQNSw](https://www.youtube.com/watch?v=_kIqMPNQNSw) +### Slicers + +- Convert .stl files (models) into .gcode commands for your printer. Most have 100s of settings and thus a learning curve, but the knowledge of the control is worth it, and using "Easy" or "Beginner" modes simplifies the options significantly. +- Common ones are: [Prusa Slicer (Highly Recommended)](https://www.prusa3d.com/page/prusaslicer_424/), KISS, Cura, Simplify3D (S3D) [Guide to Prusa Slicer](https://help.prusa3d.com/category/prusaslicer_204) +- There are many Prusa Slicer introduction videos - here is a reasonable one [https://www.youtube.com/watch?v=\_kIqMPNQNSw](https://www.youtube.com/watch?v=_kIqMPNQNSw) ### CAD - * [OpenSCAD](https://openscad.org/) is opensource, powerful but complex - good if you have a programming background (even just a bit). [TinkerCAD](https://www.tinkercad.com/) is a super easy introduction to making 3d Models for printing. There is also software such as [SolidWorks](https://www.solidworks.com/) and also [SketchUp](https://www.sketchup.com/en) -* Autodesk Fusion360. Industrial level 3D modelling tool with free ascess for educational use [Fusion360 download](https://www.autodesk.com/products/fusion-360/choose-usage) - * this intro to Fusion360 from formlabs is a good quick overview [https://formlabs.com/eu/blog/fusion-360-tutorial-basics-and-tips-for-3d-printing/](https://formlabs.com/eu/blog/fusion-360-tutorial-basics-and-tips-for-3d-printing/) - + +- [OpenSCAD](https://openscad.org/) is opensource, powerful but complex - good if you have a programming background (even just a bit). [TinkerCAD](https://www.tinkercad.com/) is a super easy introduction to making 3d Models for printing. There is also software such as [SolidWorks](https://www.solidworks.com/) and also [SketchUp](https://www.sketchup.com/en) +- Autodesk Fusion360. Industrial level 3D modelling tool with free ascess for educational use [Fusion360 download](https://www.autodesk.com/products/fusion-360/choose-usage) + - this intro to Fusion360 from formlabs is a good quick overview [https://formlabs.com/eu/blog/fusion-360-tutorial-basics-and-tips-for-3d-printing/](https://formlabs.com/eu/blog/fusion-360-tutorial-basics-and-tips-for-3d-printing/) + ### Sculpting type modeling -* [Blender](https://www.blender.org/) and similar. -### Model and mesh Manipulation: -* [Meshmixer](https://meshmixer.com/) -* [meshlab](https://www.meshlab.net) +- [Blender](https://www.blender.org/) and similar. + +### Model and mesh Manipulation: +- [Meshmixer](https://meshmixer.com/) +- [meshlab](https://www.meshlab.net) - ![CODE logo](Word_AppliedSciences_Black-sml.png) +![CODE logo](Word_AppliedSciences_Black-sml.png) From 571c4887dbaba570160a7b72bcb650b09c16153f Mon Sep 17 00:00:00 2001 From: AvaHurstCode <160019330+AvaHurstCode@users.noreply.github.com> Date: Tue, 9 Sep 2025 18:04:38 +0200 Subject: [PATCH 2/3] Fixed Typo in 3dPrinter.md --- 3dprinter.md | 4 ++-- 1 file changed, 2 insertions(+), 2 deletions(-) diff --git a/3dprinter.md b/3dprinter.md index d6a6255..1c60dae 100644 --- a/3dprinter.md +++ b/3dprinter.md @@ -5,7 +5,7 @@ --- -# Prusa MK4s and Core One 3D printers +# Prusa MK4S and Core One 3D printers The MakerSpace currently has a Prusa MK4S and a Prusa CORE One Printer. @@ -19,7 +19,7 @@ You can find material on the Prusa Website about the MK4S and the Core One [http Please download and read the Prusa introduction manual for safe and reliable printer operation [https://help.prusa3d.com/downloads/mk3/handbook](https://help.prusa3d.com/downloads/mk4/handbook) -The MK4 and Core One printers are very similar sharing the same electronics, motors and printhead. Their speed and quality is comparable though the CORE One has a tempearature controlled printing chamber that allows heat control when printing more complex engineering filemanets such as ABS, ASA and Nylon. +The MK4S and Core One printers are very similar sharing the same electronics, motors and printhead. Their speed and quality is comparable though the CORE One has a tempearature controlled printing chamber that allows heat control when printing more complex engineering filemanets such as ABS, ASA and Nylon. _adapted from Prusa forum induction_ From e0fcfdc0be5c4ffaa93820a094b5cec9c03fa2b4 Mon Sep 17 00:00:00 2001 From: AvaHurstCode <160019330+AvaHurstCode@users.noreply.github.com> Date: Tue, 30 Sep 2025 12:03:17 +0200 Subject: [PATCH 3/3] Update lasercutter.md to match the new xTool Software name --- lasercutter.md | 5 +++-- 1 file changed, 3 insertions(+), 2 deletions(-) diff --git a/lasercutter.md b/lasercutter.md index 194bfc3..084ee64 100644 --- a/lasercutter.md +++ b/lasercutter.md @@ -72,7 +72,7 @@ To use the machine, you will need the following: ### Software and Setup -The [xTool Creative Space software](https://www.xtool.com/pages/software) requires an account to be made to verify that you have received the additional xTool training, which consists of a single video running through some basic safety information. You can run through this training by clicking the badge under your account name, otherwise it will trigger if you attempt to use the machine for the first time. +The [xTool Studio software](https://www.xtool.com/pages/software) (previously known as xTool Creative Space) requires an account to be made to verify that you have received the additional xTool training, which consists of a single video running through some basic safety information. You can run through this training by clicking the badge under your account name, otherwise it will trigger if you attempt to use the machine for the first time. Upon completing the xTool training, you will receive a digital certificate. You may download this if you wish. @@ -137,7 +137,8 @@ Never use the machine without someone else present in the room. If they leave, p # 5. Booking -Booking the machine is currently not possible. Please talk to Daniel Buzzo if you would like to use the machine before a booking system is implemented. +Booking the machine is currently not possible so it is set up to run with people who have finished the training. +Please be aware that others may want to use the machine at the same time as you - if this becomes an issue then a future booking system is on the table. Last updated 30/07/2025 ![CODE logo](Word_AppliedSciences_Black-sml.png)